Recoil Starter rebuild/dissasembly instructions?

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Adrian Labetti
Posts: 31
Joined: Sun Sep 25, 2022 10:18 pm
Vintage Karting items owned: Mac 49 M/C powered 1960 Go Kart 800
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Recoil Starter rebuild/dissasembly instructions?

Post by Adrian Labetti » Fri Aug 18, 2023 10:31 am

Hey guys,
I have recently broke the recoil starter on my mc49, and it no longer recoils. i tried taking it apart but the furthest i got was the front cover, as i did not want to risk breaking anything. Is there any trick to opening these up to check the spring/fix?

Thanks,
-Adrian

Rob Voska
Posts: 1649
Joined: Fri Jun 15, 2007 9:04 am

Re: Recoil Starter rebuild/dissasembly instructions?

Post by Rob Voska » Sat Aug 19, 2023 4:40 pm

Use belts so I had to get out the manual. Probably stuff at the racing chain saw sites also.

To disassemble the recoil started, unbolt from engine.
Hold handle and outer cover that has 2 bolts.
Allow pully to rotate slowly to get tension off of spring.
Remove ratchet then carefully pull rope pully from housing.
recoil spring should stay in the starter base.
Replace rope and spring. Preload recoil spring 2 turns and reassemble.
Inspect paws on flywheel and replace as needed.

The paws fly out from the center when engine is running. Make sure they are free.

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